Why do you need to use a quantitative oil/grease injection system?

Sometimes, our customers ask us: "Isn't lubrication simply about applying oil or grease to the needed parts? Why is there a need for precise measurement?"

This question can be addressed from three perspectives: cost, efficiency, and environmental protection.

Let's first discuss the cost aspect. Timely and appropriate lubrication can effectively extend the lifespan of machinery or products. Insufficient lubrication can shorten their lifespan, leading businesses to face increased costs due to premature wear and tear, resulting in repairs or replacements. For manufacturing plants producing goods, this could lead to customer complaints or returns, which are unnecessary and avoidable expenses.

What about over-lubrication? While it may not shorten the lifespan of machinery or products, it forces businesses to face the increased costs of purchasing more lubricants. If the lubricants used are inexpensive, the impact might be minimal. However, the added expense can be significant if the lubricants are costly or required for long-term production.

Next, let's consider the impact on efficiency. Adding lubricants to machinery or vehicles takes time, and in some cases, it necessitates stopping the machinery or vehicle. If moderate lubrication takes a unit time of 1, over-lubrication could take 1.1 or even 1.2 times longer.

Lastly, we address environmental concerns. As previously mentioned, timely and appropriate lubrication can effectively extend the lifespan of machinery or products, while over-lubrication can increase business costs and potentially lead to additional environmental pollution.

For example:

If a bearing requires 5 grams of grease, adding more than this amount will cause the excess to overflow onto other parts of the machinery or vehicle. When the machinery or vehicle is in operation, the spilled lubricant can scatter or drip onto the workplace, causing environmental contamination.

Adopting a precise lubrication system can significantly improve cost, efficiency, and environmental protection. Has this analysis piqued your interest? Feel free to contact our company, and let us find the most suitable improvement plan for you!